技术问答

数控加工中cnc车铣复合加工所具备的优势体现在哪儿

2019-07-03 00:00:43 HVS 129

    车(che)铣(xian)(xian)(xian)复合加(jia)(jia)工(gong)(gong)(gong)不是单纯(chun)的(de)将车(che)削(xue)(xue)(xue)和铣(xian)(xian)(xian)削(xue)(xue)(xue)两种(zhong)加(jia)(jia)工(gong)(gong)(gong)手段合并(bing)到一台机床上,而是利用车(che)铣(xian)(xian)(xian)合成运动来(lai)完成各类表面(mian)的(de)加(jia)(jia)工(gong)(gong)(gong),是在当今数(shu)控技术(shu)得到较大发展的(de)条件下(xia)产生的(de)一种(zhong)新的(de)切削(xue)(xue)(xue)理论和切削(xue)(xue)(xue)技术(shu)。与常(chang)规(gui)数(shu)控加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)艺相比,车(che)铣(xian)(xian)(xian)复合加(jia)(jia)工(gong)(gong)(gong)具有的(de)突(tu)出(chu)优势主要表现(xian)在以下(xia)几(ji)个方面(mian):

    (1)缩短产(chan)品制(zhi)(zhi)造工(gong)(gong)(gong)艺(yi)链,提高(gao)生产(chan)效率(lv)(lv)。可以安装(zhuang)多种特殊(shu)刀(dao)具(ju)(ju),新型(xing)的刀(dao)具(ju)(ju)排布,减(jian)少换刀(dao)时间(jian),提高(gao)加(jia)(jia)工(gong)(gong)(gong)效率(lv)(lv),车铣(xian)复合加(jia)(jia)工(gong)(gong)(gong)可以实现一次装(zhuang)夹完成全(quan)部或者大部分加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)序,从而大大缩短产(chan)品制(zhi)(zhi)造工(gong)(gong)(gong)艺(yi)链。这样(yang)一方面减(jian)少了由于装(zhuang)卡改变导致的生产(chan)辅助时间(jian),同时也减(jian)少了工(gong)(gong)(gong)装(zhuang)卡具(ju)(ju)制(zhi)(zhi)造周(zhou)期和等待时间(jian),能够(gou)显著提高(gao)生产(chan)效率(lv)(lv)。

    (2)减(jian)少(shao)装(zhuang)夹次数,提(ti)高加工(gong)(gong)精(jing)度(du)(du)。装(zhuang)卡次数的(de)(de)减(jian)少(shao)避免了由(you)于(yu)定位(wei)基(ji)准转化(hua)而(er)导致的(de)(de)误差(cha)积累。同时(shi),目前(qian)的(de)(de)车铣复合加工(gong)(gong)设备大都具有在(zai)线检(jian)测(ce)的(de)(de)功能(neng),可以(yi)实(shi)(shi)现(xian)制(zhi)造过(guo)程关键数据(ju)的(de)(de)在(zai)位(wei)检(jian)测(ce)和(he)精(jing)度(du)(du)控制(zhi),从而(er)提(ti)高产品的(de)(de)加工(gong)(gong)精(jing)度(du)(du);高强度(du)(du)一体化(hua)的(de)(de)床身设计,提(ti)高了对难切削材料(liao)的(de)(de)重力加工(gong)(gong)能(neng)力;该机床配置(zhi)有自动送(song)料(liao)装(zhuang)置(zhi),可以(yi)实(shi)(shi)现(xian)自动上(shang)料(liao)来(lai)连续(xu),基(ji)本实(shi)(shi)现(xian)单(dan)台机床的(de)(de)流(liu)水线作业。

    (3)减(jian)(jian)少(shao)(shao)占地(di)面积,降低生(sheng)产成(cheng)本。紧凑美(mei)观的外形设(she)(she)计,改(gai)善(shan)了(le)空间利(li)用方(fang)式,维护(hu)(hu)修理更方(fang)便让客户得(de)到极大的满意;虽(sui)然车(che)铣复合(he)加工设(she)(she)备的单台价格比较高,但(dan)由于制造工艺(yi)链的缩短和(he)产品所需设(she)(she)备的减(jian)(jian)少(shao)(shao),以(yi)及工装夹具数量、车(che)间占地(di)面积和(he)设(she)(she)备维护(hu)(hu)费用的减(jian)(jian)少(shao)(shao),能够有效降低总体固(gu)定资产的投(tou)资、生(sheng)产运(yun)作和(he)管理的成(cheng)本。

    深(shen)圳市(shi)鸿威盛(sheng)精(jing)密(mi)(mi)科技有(you)限公(gong)司立足深(shen)圳医(yi)(yi)疗设备(bei)配件(jian)的定制含批量生(sheng)(sheng)(sheng)产(chan),拥(yong)有(you)现代化的精(jing)密(mi)(mi)生(sheng)(sheng)(sheng)产(chan)车(che)间(jian),并(bing)引进日本及(ji)韩国多个品牌的cnc车(che)铣(xian)复(fu)合加(jia)工设备(bei),提供精(jing)密(mi)(mi)、高效(xiao)的生(sheng)(sheng)(sheng)产(chan)加(jia)工服(fu)务,产(chan)品涵盖智(zhi)能机器人、无人机、精(jing)密(mi)(mi)医(yi)(yi)疗配件(jian)、光电光学配件(jian)、通讯部件(jian)等(deng)多个领域(yu),并(bing)于2017年(nian)成(cheng)功通过IATF16949认证,进军(jun)汽车(che)精(jing)密(mi)(mi)零部件(jian)的制造行列(lie)。

车铣复合加工中心